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232 Posts
The side covers are easy to pull off. They are held with tit ends that push into rubber grommets. Just make sure you grasp at the top and button or left and right side, and pull hard. Unless you twist or pull straight up or down, you will be fine.
Here are the steps to remove the front seat and tank. You do not have to remove the tank to get to the battery however.
1. remove side panels
2. remove (2) 6mm bolts holding front seat above battery and above fuse box
3. remove seat
4. remove rear tank bolt 8mm
5. untighten (2) front 8mm bolts
6. place something like a thick towel on the front of the tank
7. place 2 inch block under tank between frame rail and tank bottom.
8. look under tank and you will see the fuel line fitting clamp. unscrew it and let it slide down the hose and remove the hose from the fitting
9. unclip the fuel pump power connector
10. disconnect the plastic vent line at the left rear below the tank
11. remove the (2) 8mm bolts from the front of the tank
12 remove the tank
Here are the steps to remove the front seat and tank. You do not have to remove the tank to get to the battery however.
1. remove side panels
2. remove (2) 6mm bolts holding front seat above battery and above fuse box
3. remove seat
4. remove rear tank bolt 8mm
5. untighten (2) front 8mm bolts
6. place something like a thick towel on the front of the tank
7. place 2 inch block under tank between frame rail and tank bottom.
8. look under tank and you will see the fuel line fitting clamp. unscrew it and let it slide down the hose and remove the hose from the fitting
9. unclip the fuel pump power connector
10. disconnect the plastic vent line at the left rear below the tank
11. remove the (2) 8mm bolts from the front of the tank
12 remove the tank